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aquatherm
aquatherm blue

aquatherm blue: piping system for heating, cooling and fan coil lines

aquatherm blue is a corrosion-resistant polypropylene (fusiolen PP-RCT) piping system developed for closed-circuit heating and cooling systems and technical pipe networks. Typical uses are chilled water and heating lines in building services and industrial buildings, and liquid cooling in data centres.

  • 20–630 mm diameter range
  • Oxygen-barrier OT option
  • 10-year manufacturer's warranty
  • Push-fit 90–450 mm
aquatherm blue pipe and fittings
aquatherm blue
Why aquatherm blue

None of the problems of metal pipe in closed circuits

Corrosion-resistant polypropylene: MF RP variants in fusiolen PP-RCT, S and SDR 7.4 MF variants in fusiolen PP-R. Unlike steel and copper, the material does not degrade in service and forms no rust or deposits.

No corrosion or deposits

Rust and sludge from steel pipe clog fan coil coils and valves; polypropylene does not degrade in service and forms no deposits.

Self-insulating

Thermal conductivity 0.15 W/mK: thinner thermal and anti-condensation insulation than on metal pipe.

Low expansion with glass fibre

In MF and MF RP series, linear expansion is at least 75% lower than in standard PP pipe; the expansion coefficient is close to that of metal pipe.

Light and quick to install

For roughly 30 m of pipe: blue 7.44 kg, copper 13.5 kg, steel 48 kg (same nominal size; manufacturer's US data).

Oxygen barrier (OT)

Protects metal components such as pumps, valves and heat exchangers in closed heating circuits from oxygen diffusion (DIN 4726).

One-piece joints

Pipe and fitting are fused (heated-tool socket, butt or electrofusion welding) into a homogeneous, material-bonded single piece with no additional sealing point. Push-fit connection is an alternative in large diameters.

20–630 mm
diameter range
0.15 W/mK
thermal conductivity
7.44 kg
≈30 m of pipe (steel 48 kg)
10 years
manufacturer's warranty

Made in Germany (Attendorn, Ennest, Radeberg) — catalogue: "100% Made in Germany". Images and technical data: aquatherm GmbH (aquatherm.de, aquatherm blue technical catalogue 2026). Values are as published by the manufacturer; the current catalogue governs project calculations.

Product range

aquatherm blue variants

SDR (standard dimension ratio) is the ratio of outside diameter to wall thickness. The lower the SDR, the thicker the wall and the higher the pressure rating.

VariantSDRDiameter (mm)MaterialStructure
SSDR 11 / SDR 7.4 (product page)20–32fusiolen PP-RSingle layer
MFSDR 7.420–25fusiolen PP-R / PP-RCTMultilayer, glass-fibre-reinforced composite (PP-RCT / fibre / PP-RCT)
MF UVSDR 7.420–25fusiolen PP-RMF + polyethylene UV outer layer
MF OTSDR 7.420–25fusiolen PP-RMF + diffusion (oxygen) barrier
MF RPSDR 9 (32 mm) / SDR 11 (40–450 mm) / SDR 17.6 (125–630 mm)32–630fusiolen PP-RCTMultilayer fibre-reinforced, raised pressure resistance
MF RP UVSDR 9 (32 mm) / SDR 11 (40–450 mm) / SDR 17.6 (160–630 mm)32–630fusiolen PP-RCTMF RP + polyethylene UV outer layer
MF RP OTSDR 9 (32 mm) / SDR 11 (40–250 mm)32–250 (product page: 20–250)fusiolen PP-RCTMF RP + diffusion (oxygen) barrier

MF = multilayer glass-fibre-reinforced; RP = raised pressure resistance (PP-RCT); UV = polyethylene UV outer layer; OT = oxygen diffusion barrier.

aquatherm blue product family: pipes of different SDR and structure side by side
aquatherm blue SDR 9/11 MF RP OT pipe with oxygen barrier
MF RP OT (oxygen barrier)
aquatherm blue SDR 17.6 MF RP UV pipe with black UV outer layer
SDR 17.6 MF RP UV (black outer surface)

aquatherm blue S

20–32 mm

Single-layer pipe; the catalogue notes it is particularly suitable for cold water installations (media up to 45 °C). SDR 11 S is also supplied in coils in 20/25/32 mm. Note: the product page also lists SDR 7.4 for S; only SDR 11 S appears in the catalogue price list.

Standards: DIN 8077/78, DIN EN ISO 15874, ASTM F 2389, CSA B 137.11, NSF 14

aquatherm blue MF

20–25 mm

Multilayer extruded pipe with a glass fibre middle layer. Catalogue: linear expansion at least 75% lower than standard PP pipe; the thinner wall gives 20% more flow at the same pressure; the expansion coefficient is close to that of metal pipe.

Standards: SKZ HR 3.28, ASTM F 2389, CSA B 137.11, ISO 21003

aquatherm blue MF UV

20–25 mm

MF pipe with a black polyethylene outer layer for outdoor installation exposed to sunlight.

Standards: SKZ HR 3.28, ASTM F 2389, CSA B 137.11, ISO 21003

aquatherm blue MF OT

20–25 mm

MF pipe with an oxygen diffusion barrier to DIN 4726 for closed heating circuits with metal components.

Standards: DIN 8077/78, DIN EN ISO 15874, ASTM F 2389, CSA B 137.11, ISO 21003

aquatherm blue MF RP

32–630 mm

fusiolen PP-RCT fibre-composite pipe with raised pressure resistance; SDR 9 at 32 mm, SDR 11 at 40–450 mm and SDR 17.6 at 125–630 mm. The main series for risers, mains and large-diameter cooling lines.

Standards: SKZ HR 3.28, ASTM F 2389, CSA B 137.11, ISO 21003

aquatherm blue MF RP UV

32–630 mm

MF RP with a black UV-resistant outer layer for outdoor mains, 32–630 mm.

Standards: SKZ HR 3.28, ASTM F 2389, CSA B 137.11, ISO 21003

aquatherm blue MF RP OT

32–250 mm

MF RP with an oxygen barrier (DIN 4726), 32–250 mm; peeled before welding. Push-fit fittings and 160–250 mm electrofusion sockets are not used on OT pipe.

Standards: DIN 8077/78, DIN EN ISO 15874, ASTM F 2389, CSA B 137.11, ISO 21003

SDR 7.4S, MF, MF UV, MF OTSDR 9MF RP, MF RP UV, MF RP OTSDR 11S, MF RP, MF RP UV, MF RP OTSDR 17.6MF RP, MF RP UV

Contact us for the variants held in Ankara stock and current lead times. Images and technical data: aquatherm GmbH (aquatherm.de, aquatherm blue technical catalogue 2026). Values are as published by the manufacturer; the current catalogue governs project calculations.

Oxygen barrier

Why an oxygen barrier (OT) is needed

Where a heating system contains metal components such as pumps, valves and heat exchangers, oxygen diffusing through the pipe wall accelerates corrosion of those components. aquatherm blue OT pipe is built as PP-RCT layer / fibre layer / PP-RCT layer / oxygen barrier and meets the requirements of DIN 4726.

  • OT pipe is peeled before welding with the peeling tool (art. no. 9800050479–9800050488); peeling depths are in the welding parameters table.
  • OT socket fusion in 20–125 mm; for branches, the weld-in saddle OT can be applied later.
  • Push-fit fittings and 160–250 mm electrofusion sockets are not used on OT pipe.

Joining methods

MethodDiameterNote
Socket fusion (hand tool)20–63 mmGeneral rules of DVS 2207-11 apply.
Socket fusion (welding machine)50–125 mm
Butt welding160–630 mmWith dedicated butt welding machines.
Electric welding jig63–125 mmAssists socket fusion.
Electrofusion socket welding20–250 mmFor hard-to-reach locations; 160–250 mm sockets are not used on OT pipe.
Weld-in saddle OTFor adding branches to OT pipe later.
OT socket fusion20–125 mmPeeling is mandatory.
Push-fit fittings90–450 mmSDR 11 and SDR 17.6 MF RP pipe; not OT.
Fittings and valves programme (Turkish)
Weld-free connection

aquatherm push-fit fittings

A mechanical connection developed exclusively for aquatherm blue piping systems, with no welding. Joints are made up to 40% faster than with electrofusion sockets and need far fewer tools. The joint takes full pressure immediately after assembly; there is no waiting or cooling time.

Sectional view of the aquatherm push-fit socket and its components
Sectional view of the push-fit socket. Source: aquatherm GmbH.
PropertyValue
Diameter range90–450 mm
Compatible pipeaquatherm blue SDR 11 and SDR 17.6 (except oxygen-tight OT pipe)
Temperature rangeMedium 0–95 °C (verified by the IMA Dresden test institute)
MaterialBody fusiolen PP-RCT (product list: PP-RP / EPDM seal)
StandardDIN EN ISO 15874

Components

  • Socket body: Durable fusiolen PP-RCT
  • Gripping teeth: High-strength plastic; provides pull-out resistance
  • Profile ring: Keeps dirt out of the mechanism
  • Spring-loaded independent segments: Guide the gripping elements and generate the radial force
  • Thrust unit: Easily replaced if required

Installation benefits

  • Shorter installation time (brochure example: 110 mm MF RP pipe, electrofusion socket about 30 min each, push-fit about 6 min each)
  • Installation in any weather, including below 0 °C
  • Use in confined spaces such as riser shafts, trenches or below ceilings
  • No heavy or expensive tools; tool-free installation below 160 mm
  • Residual medium in the pipe is no problem for retrofit work
  • Immediately and permanently tight

Product programme: Push-fit adapter (SDR 11: 90–450 mm; SDR 17.6: 125–450 mm); Push-fit coupling (double push-fit socket) 90–450 mm; End cap, 90° elbow, 45° elbow and tee with push-fit adapters (SDR 11 and SDR 17.6; some parts from 315 mm are segment-welded pipe sections).

Tested at IMA Dresden together with aquatherm blue pipe to DIN EN ISO 15874 in 0 °C / 20 °C and 20 °C / 95 °C temperature cycling; no leakage or fracture. Reference: Varta AG, Germany.

Technical data

Diameter, wall thickness and weight

Catalogue pipe tables; UV and OT variants have the same outside diameter and wall thickness, with a small difference in weight per metre.

aquatherm blue SDR 11 MF RP (S 5) — 20–125 mm: 4 m straight lengths; 160–630 mm: 5.8 m straight lengths
Outside dia.Wall (mm)Inside dia. (mm)Water (l/m)Weight (kg/m)DNWelding
40 mm3.732.60.8340.430DN 32Socket
50 mm4.640.81.3070.651DN 40Socket
63 mm5.851.42.0741.062DN 50Socket
75 mm6.861.42.9591.494DN 65Socket
90 mm8.273.64.2522.141DN 80Socket
110 mm10.090.06.3593.239Socket
125 mm11.4102.28.1994.092DN 100Socket
160 mm14.6130.813.4306.710DN 125Butt
200 mm18.2163.621.01010.442DN 150Butt
250 mm22.7204.632.86116.579DN 200Butt
315 mm28.6257.852.17226.223DN 250Butt
355 mm32.2290.666.29033.276DN 300Butt
400 mm36.3327.684.29042.266DN 300Butt
450 mm40.9368.2106.47053.566DN 400Butt
aquatherm blue SDR 17.6 MF RP — 5.8 m straight lengths (125 mm: 4 m)
Outside dia.Wall (mm)Inside dia. (mm)Water (l/m)Weight (kg/m)DNWelding
125 mm7.1110.89.6372.666Socket
160 mm9.1141.815.7924.390Butt
200 mm11.4177.224.6616.927Butt
250 mm14.2221.638.56810.636Butt
315 mm17.9279.261.22316.606Butt
355 mm20.1314.877.83221.589Butt
400 mm22.7354.698.75627.468Butt
450 mm25.5399.0125.03634.716Butt
500 mm28.4443.2154.27242.955Butt
630 mm35.7558.6245.07068.044Butt
Small diameters: SDR 7.4 MF, SDR 9 MF RP, SDR 11 S (4 m straight lengths)
SeriesOutside dia.Wall (mm)Inside dia. (mm)Water (l/m)Weight (kg/m)DNWelding
SDR 7.4 MF20 mm2.814.40.1630.157DN 15Socket
SDR 7.4 MF25 mm3.518.00.2540.244DN 20Socket
SDR 9 MF RP32 mm3.624.80.4830.334DN 25Socket
SDR 11 S20 mm1.916.20.2060.108DN 15Socket
SDR 11 S25 mm2.320.40.3270.165DN 20Socket
SDR 11 S32 mm2.926.20.5390.261DN 25Socket

SDR 11 S 20/25/32 mm is also available in coils. SDR 11 MF RP OT 40–250 mm and SDR 17.6 MF RP UV 160–630 mm share the same dimensions; the full list is in the catalogue.

Images and technical data: aquatherm GmbH (aquatherm.de, aquatherm blue technical catalogue 2026). Values are as published by the manufacturer; the current catalogue governs project calculations.

Pressure-temperature

Permissible working pressure (bar)

General pressure pipe applications, continuous operation; by temperature and design life. SDR is selected from this table; aquatherm does not publish PN classes.

TemperatureDesign lifeSDR 17.6 MF RPSDR 11 MF RPSDR 11 SSDR 9 MF RP
10 °C10 years13.125.319.327.5
10 °C25 years12.924.718.727.1
10 °C50 years12.724.118.226.7
10 °C100 years12.623.517.826.3
15 °C10 years12.323.417.825.7
15 °C25 years12.122.817.225.2
15 °C50 years11.922.216.824.9
15 °C100 years11.721.616.324.5
20 °C10 years11.421.416.423.9
20 °C25 years11.221.015.923.5
20 °C50 years11.020.415.423.1
20 °C100 years10.919.915.022.8
30 °C10 years9.818.313.920.6
30 °C25 years9.617.813.420.2
30 °C50 years9.517.313.019.9
30 °C100 years9.416.812.719.7
40 °C10 years8.415.511.817.7
40 °C25 years8.315.011.317.3
40 °C50 years8.114.611.017.1
40 °C100 years8.014.110.716.8
50 °C10 years7.213.09.915.1
50 °C25 years7.012.69.514.7
50 °C50 years6.912.29.214.5
50 °C100 years6.811.99.014.3
60 °C10 years6.110.98.312.7
60 °C25 years5.910.68.012.4
60 °C50 years5.810.37.712.2
70 °C10 years5.18.57.010.7
70 °C25 years5.08.36.010.4
70 °C50 years4.98.15.110.2
75 °C10 years4.67.76.09.7
75 °C25 years4.57.64.89.5
75 °C50 years4.47.34.09.3
80 °C5 years4.37.25.79.0
80 °C10 years4.27.04.88.9
80 °C25 years4.16.83.98.6
90 °C5 years3.55.93.77.4
90 °C10 years3.45.83.27.3

A reduction factor of 0.75 (table values reduced by 25%) applies to fittings made from butt-welded pipe segments. For media such as water-glycol and for short-term peaks above 90 °C, see the catalogue notes.

Source: aquatherm GmbH, "Permissible working pressure for general applications" and the aquatherm blue technical catalogue.

Installation

Welding parameters

Socket fusion to DVS 2207-11. AQE column: heating time recommended by aquatherm for ambient temperatures below +5 °C.

DiameterHeating DVS (s)Heating AQE (s)Joining (s)Cooling (min)Welding depth (mm)Peeling, socket (mm)Peeling, e-socket (mm)Insertion depth (mm)
20 mm584214.5163935.0
25 mm7114216.0204339.0
32 mm8126418.0224540.0
40 mm12186420.5255046.0
50 mm18276423.5285651.0
63 mm24368627.5326559.0
75 mm30458830.0346965.0
90 mm40608833.0377772.5
110 mm507510837.0428580.0
125 mm609010840.0449086.0

160–630 mm are joined by butt welding. Electrofusion insertion depth: 160 mm → 93 mm, 200 mm → 105 mm, 250 mm → 125 mm. The peeling columns apply to OT (oxygen-barrier) pipe.

Butt welding bead height (mm)
DiameterSDR 11SDR 9SDR 17.6
160 mm1.01.01.0
200 mm1.01.51.0
250 mm1.51.51.0
315 mm2.02.01.0
355 mm2.02.51.5
400 mm2.01.5
450 mm1.5
500 mm2.0
560 mm2.0
630 mm2.0

Support spacing, cm

Rows: ΔT = operating temperature − installation temperature (K). In vertical lines the spacing may be increased by about 20%.

SDR 11 MF (RP)
ΔT (K)324050637590110125160200250315355400450
0150170195220235250275280285290300310315325325
20110125145165175185200205210220225230235250265
30110125145165175185190195200210215220225240255
40100115135155165175180185190200210210215230245
50100115135155160170170175180190200205205220235
6095110125145150160160165170180185190195205220
7085100120135140145150155160170175185190195210
SDR 17.6 MF (RP)
ΔT (K)125160200250315355400450500630
0255260265275280285295305315330
20185190200205210215230240255280
30175180190195200205220230245275
40170175180190190195210225235265
50160165175180185190200215230255
60150155165170175180185200215240
70140145155160170175180190205230

Column headings are outside diameters (mm). The small-diameter ranges for SDR 7.4 MF, SDR 9 MF RP and SDR 11 S are in the installation principles PDF. Source: aquatherm GmbH, installation principles 07/2026.

Thermal expansion

ΔL = α × L × ΔT; α = 0.035 mm/(m·K) for fibre-composite pipe, 0.15 mm/(m·K) for PP-R pipe without fibre. Example: 0.035 mm/(m·K) × 25 m × 40 K = 35 mm.

Straight fibre-composite runs need expansion compensation above 40 m; pipe without fibre every 10 m.

Pressure test

  • Preliminary test: 3 × 5 min at 18 bar (aquatherm blue SDR 17.6: 10 bar); the line is depressurised between cycles.
  • Main test: 15 min at 10 bar; drop at most 0.5 bar.
  • Final test: 60 min at 10 bar; drop at most 0.5 bar.

The test report is signed by client and contractor; the 10-year warranty depends on this documented test.

Fixed and sliding points, storage

Clamps are selected for the outside diameter of the plastic pipe; aquatherm clamps suit both fixed and sliding points. Fixed point: 0 spacer rings; sliding point: 1 spacer ring (MF and S pipe). Swinging hangers are not used as fixed points.

Pipe may be stored outdoors at any temperature on a flat, firm surface. It is sensitive to impact below 0 °C. Outdoors in undamaged original packaging for at most 6 months.

Applications

Where is it used?

Large-diameter aquatherm blue cooling lines on the Novva data centre site
Large-diameter aquatherm blue cooling lines on the Novva data centre site. Source: aquatherm GmbH.

Chilled water and cooling systems

Closed-circuit chilled water and cooling loops, from server rooms to food, beverage and pharmaceutical cooling. Corrosion-resistant, diffusion-tight polypropylene is suited to carrying coolant in closed systems; for buried runs the pre-insulated version (aquatherm energy) carries it over long distances with little temperature loss.

References: Art Depot Boijmans Van Beuningen (Netherlands), AFAS Clubhuis (Netherlands), Arina Beach Resort (Greece)

Heating installations

Heating water distribution from the heat generator connection (heat pump, buffer tank, boiler) through plant-room and manifold installation, risers and horizontal distribution to radiator and underfloor heating supply. Connection to existing metal networks in refurbishment and external or buried lines are also covered.

References: Orsolina28 (Italy), Hotel Poststadl (Germany), Arina Beach Resort (Greece)

HVAC connections

In air-conditioning systems steel pipe corrodes from the outside because of condensation between pipe and insulation; in heating systems internal corrosion raises pressure loss and pump energy. aquatherm blue is corrosion-resistant polypropylene, so there are no deposits, pitting or leaks.

References: Research vessels Snow Dragon 1 and 2 (China), hybrid superyacht Artefact (Germany)

Data centre liquid cooling

Rack power densities in AI servers and GPU clusters are rising from 65 kW to more than 150 kW; such loads make liquid cooling mandatory. aquatherm blue is used in closed chilled water loops, heat exchanger cooling, containment and free cooling systems and direct-to-chip (DLC) connections.

References: Novva hyperscale data centre (USA); Microsoft and Credit Suisse data centres (product page reference)

Chilled water and cooling systems

Industrial cooling — free cooling and cooling towers above 20 °C; compression chillers from −40 °C to +10 °C with water-glycol, water-alcohol and brine; comfort cooling at 6–20 °C.

Heating installations

Selection criteria: temperature range, pressure, hydraulically controllable pressure losses, permanently tight joints; OT pipe may be needed where pumps, valves or heat exchangers are present.

HVAC connections

Thermal conductivity 0.15 W/mK: less heat, cold and anti-condensation insulation than metal pipe; sound-insulating; low weight.

Data centre liquid cooling

Smooth bore (friction coefficient 0.007) for low pressure loss and pump energy; secondary fluid networks with dielectric fluids; transition systems from copper or PEX for phased expansion and retrofit.

Other areas: Refrigeration, Marine applications, Swimming pool technology, Sports surface heating and cooling, Industrial underfloor heating, Plant engineering and industrial buildings (water and chemical lines, agriculture).

Certificates and standards

  • DIN 8077/78, DIN EN ISO 15874 (S and OT pipe)
  • SKZ HR 3.28, ASTM F 2389, CSA B 137.11, ISO 21003 (MF and MF RP pipe)
  • NSF 14 (SDR 11 S)
  • DIN 4726 (OT oxygen tightness)
  • ISO 9001 (since 1996)
  • ISO 14001
  • ISO 50001

Planning standards: DIN 1988, DVS 2207/2208, ISO 10508.

EPD: to ISO 14025 and EN 15804, cradle to gate; product groups aquatherm green/blue S/MF, S/MF (OT), S/MF (UV), S/MF (ENERGY).

External monitoring by SKZ (Germany), NSF (USA), IIP (Italy), CSTB (France), TGM (Austria) and the Hygieneinstitut des Ruhrgebiets. The country-by-country certificate list is on aquatherm.de; certificates are valid only under the legislation of the country concerned. No Turkish-specific certificate (TSE etc.) was found in the source.

Warranty and system

Warranty

Catalogue: a 10-year manufacturer's warranty on all pipes and fittings instead of the 2 years required by German law; the warranty takes effect with a pressure test carried out and documented to the aquatherm specification.

System components: straight lengths and coils, a fittings programme shared with aquatherm green, flange adapters, PP-to-metal transitions, weld-in saddle branches, manifolds, valves, welding equipment and clamps.

Market launch: 2002 (catalogue history); the diameter range was extended to 630 mm in 2010.

aquatherm blue — frequently asked questions

Which cooling applications is aquatherm blue used for?

Closed-circuit chilled water systems in building services and industry: from chilled water and cooling lines to liquid cooling in data centres.

Which heating applications is it suitable for?

Closed heating circuits, from single- and two-pipe heating systems to industrial heating loops.

Which variants are available?

S, MF, MF UV, MF OT, MF RP, MF RP UV and MF RP OT; 20–630 mm, SDR 7.4 / 9 / 11 / 17.6.

Which standards apply to planning and installation?

DIN 1988, DVS 2207/2208 and ISO 10508; details are in the installation documentation.

Why does oxygen tightness matter?

If the system contains metal components such as pumps, valves or heat exchangers, oxygen entering through the pipe wall accelerates corrosion; in that case OT pipe should be selected.

Can it be combined with components of other materials?

Yes, provided it is verified that the operating parameters defined for PP do not harm the other components and vice versa. The fact that aquatherm pipe resists a medium does not mean the metal components in the system do; metal parts may need corrosion protection.

Can blue pipe be used for drinking water?

For drinking water, use the drinking-water-approved aquatherm green. aquatherm blue is intended for closed-circuit heating and cooling and technical pipe networks.

Documents

Catalogue, tables and documents

aquatherm GmbH publications in their original English, downloadable as PDF. Turkish translations prepared by Kaskyapı are secondary; the manufacturer's original is the binding document.

All documents (Turkish)

Images and technical data: aquatherm GmbH (aquatherm.de, aquatherm blue technical catalogue 2026). Values are as published by the manufacturer; the current catalogue governs project calculations. Documents are the original files published by the manufacturer.

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